Custom Bulk Bags, sometimes called MegaBags™, are a great option when you need a specific Bulk Bag that has been tailored to meet your exact needs and safety requirements. Bulk Bags are commonly used for the transportation and storage of dry flowable goods such as, grains, seeds, salts, powdered products, sands, cement, resins, just to name a few products. The definition of custom, according to The Cambridge Dictionary is: “specially designed for a particular person or purpose”. When we combine Custom and Bulk Bag together, we get a Bulk Bag that is specially designed for your process or product.

 A great example is a Bulk Bag that is used in a lowlight and safety sensitive environment, such as a mine. The Bulk Bag may have reflective webbing sewn around the lifting loops, helping the operator easily see the loops in low light. A safety band may be sewn on the top perimeter, increasing the durability of the Bulk Bag.

Traditional Bulk Bags are made from Type A white woven polypropene fabric and webbing. A Custom Bulk Bag can be made from a combination of traditional materials, including Type B, C, or D woven polypropene fabric as well as vinyl, polyester, and nylon. Another option for customizing Bulk Bags can include different fabric and loop colors, printing, and graphics, which are used to communicate your brand and make your products and business standout.

Another popular area of Bulk Bag customization is the woven polypropylene fabric used to produce the body, duffle top, and other ancillary components. BWI offers a wide variety of woven polypropylene fabrics, with weights ranging from 80 g/m² (2.3 oz/yd²) all the way up 270 g/m² (7.96 oz/yd²). Flat and tubular fabrics are available in widths ranging from 90 cm (35 in) to 210 cm (82 in). Colors can be customized to meet your exact specifications. 

Below are some critical details that are required to get you and your clients the right Custom Bulk Bag for the job. Don’t worry if you don’t have all the technical details, BWI’s team will use their industry experience and trade partners to recommend the best Bulk Bag.

Below are some critical details that are required to get you and your clients the right Custom Bulk Bag for the job. Don’t worry if you don’t have all the technical details, BWI’s team will use their industry experience and trade partners to recommend the best Bulk Bag

 

  • Product bulk density (lbs. per cubic foot or kg per cubic meter);

  • Safe working load (SWL) / Net fill weight needed per FIBC;

  • Single or multi-trip (some clients will use the bag once or multiple times);

  • Is the product a hazardous material or a dangerous good;

  • Does the FIBC need to meet food safety requirements;

  • Product mesh size;

  • Moisture percentage;

  • Special barrier needs (i.e. hydroscopic?);

  • Product characteristics (free flowing, bridging, static build up);

  • Filling temperature;

  • Filling and discharge method.

Where do I get Custom Bulk Bags? BWI has multiple solutions to the problem.

1) Made in Canada – BWI owns and operates a full service cutting, sewing, and printing facility that is ISO 9001 Certified and has the capabilities to produce Custom Bulk Bags in as little as a few days. The price for Bulk Bags made in Calgary will be higher, that’s because we pay our staff a living wage, provide health and paramedical benefits, and abide by strict OHS standards. Why pay for long expensive freight and customs charges when you can have a Custom Bulk Bag made right here in Calgary, Alberta.

2) Made in Canada – BWI owns and operates a full service cutting, sewing, and printing facility that is ISO 9001 Certified and has the capabilities to produce Custom Bulk Bags in as little as a few days. The price for Bulk Bags made in Calgary will be higher, that’s because we pay our staff a living wage, provide health and paramedical benefits, and abide by strict OHS standards. Why pay for long expensive freight and customs charges when you can have a Custom Bulk Bag made right here in Calgary, Alberta.

3) Made in North America – BWI works closely with Bulk Bag manufacturers across the USA and Mexico. North American trading partners benefit and trade duty free from the Canada-United States-Mexico Agreement (CUSMA, USAMC, T-MEX), sometimes referred to as the new NAFTA or NAFTA 2.0.

Whatever your Bulk Bag needs are, BWI has a domestic or international solution. We stock a multiple Bulk Bags in Calgary, that can be easily modified to meet your needs. We can also manufacture Bulk Bags right here in Western Canada, we are the last ISO 9001 Certified manufacturer of Bulk Bags in Canada. Please free feel to contact us about anything Bulk Bag related, we are here to help, from design to delivery. BWI has supported its clients with design, modification, and manufacturing Custom Bulk Bags since 2005.